Hydraulic Pressure Sensors & Transducers

Hydraulic Pressure Sensor Capabilities Brochure

American Sensor Technologies, Inc. (AST) supplies pressure sensors, transducers, and transmitters for hydraulic pressure measurement applications. The most popular products are the AST4000 Industrial Pressure Sensor and AST5400 Differential Pressure Transducer series. They are constructed using AST's proprietary Krystal Bond™ Technology. The sensor is constructed taking a single bar of high strength stainless steel, machining the threads and hex on the outside, then drilling the center. This MEMS technology has the thickest diaphragm in the pressure sensor industry. Combining this feature with strain gages that offer a high raw output signal, the AST sensor can be packaged with excellent proof (4X) and burst pressure (10X) capabilities, high cycle life, and long-term stability.


The AST4000 Industrial Pressure Sensor is available with 1/4" NPT Male, 7/16-20 UNF (SAE4) and 9/16-18 UNF (SAE6)AST4000 Pressure Sensor with M12x1 or DT04 pressure ports. AST can integrate a welded stainless steel restrictor plug inside the pressure port in order to reduce the inside diameter orifice size to protect against pressure transient common to hydraulic systems. For example, if a fork lift has a full load on the forks and drops the load onto a concrete floor at full speed, the hydraulic system will see a pressure transient exceeding the limits of the pressure sensor. The restrictor plug dampens the pressure spike and protects the diaphragm of the sensor. The AST restrictor plug, also referred to as a snubber, is on the inside of the port rather than an added adapter. This can reduce the overall length and weight of sensors that use external restrictor plugs.

The AST5400 Differential Pressure Transducer offers the same mechanical fittings and protection as the AST4000, yet in a differential pressure transducer. Whether monitoring flow or a filter, the AST5400 is manufactured to withstand pressure measurements up to a 350 bar (5,000 PSI) pressure range. Additional line pressure or temperature output signals are available for OEM requirements where the design engineer is consolidating measurement instrumentation.AST5400 Differential Pressure Transducer

The AST family of hydraulic pressure sensors offer flexibility in the connection type. With a variety of cable lengths, the customer can connect to their electronics with ease. Depending on the output signal, AST will recommend maximum distances to run the cable to limit signal loss. AST also offers a full line of connectors that are integrated into the housing of the pressure sensor including: Deutsch DT04, M12x1, Packard Metripack 150, Bendix, and Hirschmann. For OEM requirements, AST can also offer a custom cable assembly with specific cable lengths and integral connectors.


The product features a welded housing, to shield from electrical interference and protect the electronics of the sensor from application environments and tough installations.

The electronics of the pressure sensor also have EMI (Electromagnetic Interference) and RFI (Radio Frequency Interference) protection to the latest CE standards for industrial equipment.


A customer can package a standard pressure sensor with the electronics sealed from the outside environment. Known as Sealed Gauge, the pressure sensor is calibrated to the barometric pressure of the date of calibration. This will prevent moisture and dust from entering the pressure sensor for gauge pressure sensors. Because gauge pressure sensors are referenced to the atmosphere, they typically "breath" through a vent tube in the cable jacket or through a hole in the connector. Sealing the pressure sensor is common for hydraulic uses because the pressure ranges are high enough that the difference in barometric pressure from location to location and day to day is insignificant as a percentage of the measurement range. The better trade-off is to protect the sensor from humidity, dust, icing, and high pressure wash-down.

Common option codes for AST pressure sensors include:
Option Code Description
009 Sealed Gauge Reference
117 Internal Restrictor Plug
129 4X Proof Pressure
165 Internal Restrictor Plug and Sealed Gauge Reference
212 4X Proof Pressure and Sealed Gauge Reference
262 4X Proof Pressure and Internal Restrictor Plug
367 4X Proof Pressure, Sealed Gauge Reference, and Internal Restrictor Plug


  • Fork Lifts
  • Scissor Jacks
  • Man Lifts
  • Pumps and Accumulators
  • Valve Controls
  • Trash Compactors
  • Test Stands
  • Fluid Management Systems
  • Transportation Equipment
  • Mobile Hydraulics Systems

In summary, AST pressure sensors can be built to last through the rugged conditions common to hydraulic systems. By reviewing the application and environment of the sensor, AST can provide a solution.

AST's Macro Sensors division offers standard and custom hydraulic position sensors for applications such as cylinder position measurement.

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